The capsule automatic inspection machine is designed to quickly identify, screen, and remove defects throughout the entire capsule production process, ensuring product quality meets industry standards.
The fully automatic capsule inspection machine is a key piece of equipment for quality control of capsule products in the pharmaceutical and health supplement industries.Supports 24-hour continuous operation without the need for breaks or reliance on personnel status, can be directly integrated with capsule filling production lines, achieving seamless 'production - inspection - sorting' connection, significantly enhancing overall capacity.By integrating multiple technologies such as 'machine vision, weighing sensors, and infrared detection,' it can identify tiny cracks at the 0.1mm level and weight deviations of 0.05mg, with a defect recognition rate of ≥99.9%, far higher than the 85%~90% achieved manually.
Automatic Capsule Inspection Machine Parameter Information
|
Product Name |
Automatic Capsule Inspection Machine |
Model |
HD-ACI-3100 |
|
Applied Product |
Empty Capsules,Powder filled capsules |
Specification Model |
00#,0#,1#,2#,3#,4# |
|
Inspection defects |
Hole,chips, crack,rough cut, long/short. punch, telescoped, head or body alone, ply, locked, double head,punch end, thin spot, bubble, dark/color spot, start end,wrinkle. mix and etc. |
Precision |
0.05mm |
|
Size |
1600(L)x760(W)x1000(H)mm |
Weight |
300KG |
|
Power |
2.5KW |
Power supply |
AC220V,50/60Hz |
|
Pneumatic supply |
≧0.5MPa |
Ambient temperature |
20℃~35℃ |
|
Speed |
150,000capsules/hour |
Ambient humidity |
30%~80% |
● No fade zone, 360 degrees of cap and body, two ends and inside be automatically inspected.
● Efficiently inspect classes of A. B and C defects to achieve industrial standard.
● Data stored automatically, inspection result, images and running state displayed by real-time.Defected capsules removed
● Automatically and accurately.Easy operation and stable running.
● Create temples for different products and managed.
● Convenient maintenance.
● Accord to GMP standard.
Using a touchscreen human-machine interface, parameter settings (inspection standards, speed, sorting rules) are intuitive and easy to understand, allowing a beginner to operate proficiently within 1 hour; Automatic sorting function: qualified capsules and unqualified capsules (classified by defect type) are automatically separated through independent channels, with no need for manual sorting, preventing secondary contamination;
It is suitable to inspect inside and outside defects of 00#-4# capsules and for capsule, manufacturers and pharmaceutical enterprises. It is suitable to inspect Various defects of 00#-4# printed capsules .
FAQ
Q: What is the main function of an automatic capsule inspection machine?
A:The core function is to automatically detect defects of hard or soft capsules (e.g., empty capsules, broken shells, deformation, foreign particles, uneven filling, color deviation, and missing prints) during production. It sorts qualified products from unqualified ones to ensure pharmaceutical/health product quality compliance.
Q: What types of capsules can the machine inspect?
A: It is compatible with most standard capsules, including:
Hard gelatin capsules, HPMC capsules, pullulan capsules (sizes 000, 00, 0, 1, 2, 3, 4, 5, etc.);
Soft gel capsules (with adjustable clamping and conveying mechanisms);
Capsules filled with powders, granules, pellets, or semi-solids.
Q: What defects can the machine detect specifically?
A: Common detectable defects include:
Empty capsules (no fillings);
Under filled/overfilled capsules (filling quantity deviation);
Broken, cracked, or deformed capsule shells;
Foreign contaminants (dust, fibers, black spots, or metal particles);
Color inconsistency (discoloration, uneven dyeing);
Printing defects (missing prints, blurred logos, incorrect text);
Sealing defects (for soft gels or sealed hard capsules);
Double capsules (two shells stuck together).