As a critical terminal unit in the hollow capsule production line, the Capsule Shell Joining Machine is engineered to precisely assemble capsule bodies and caps into intact, leak-proof hollow capsules. Optimized for seamless integration with upstream production processes this equipment delivers exceptional stability, efficiency, and compatibility-supporting both traditional gelatin capsules and next-generation plant-based formulations. It is widely recognized as a core solution for achieving consistent quality in pharmaceutical, nutraceutical, and functional food manufacturing.
|
Product Name |
Capsule Shell Joining Machine |
Model |
JHF-100V |
|
Applied Product |
Empty Capsules |
Specification Model |
00#,0#,1#,2#,3#,4#,5# |
|
Compounding Length |
It can be adjusted arbitrarily within the scope of the industry standard |
Compounding maximum yield |
2million capsules/24hours |
|
Size |
1230 (L) x700 (W) x 1380(H) mm |
Weight |
250KG |
|
Power |
0.68KW |
Power supply |
AC220V 3phase,50Hz |
|
Pneumatic supply |
≧0.5MPa |
Ambient temperature |
20℃~35℃ |
|
Payment |
T/T, L/C, other |
Ambient humidity |
30%~80% |
Core Technical Advantages
1. Precision Locking System for Uniform Sealing
Equipped with servo-driven synchronous positioning technology and precision-machined alignment jaws, the machine ensures a locking tolerance of ±0.05mm between capsule bodies and caps. The adaptive clamping force control prevents over-compression (avoiding capsule deformation) or under-locking (preventing leakage), achieving a locking qualification rate of ≥99.8%. Compatible with all standard capsule sizes (000 to 5), it supports quick size switching within 15 minutes via modular tooling.
2. Plant-Based Capsule Optimization
Tailored to the physical characteristics of plant-based materials (e.g., HPMC, pullulan, starch-based capsules) - which often have lower elasticity than gelatin - the machine features a "soft-locking" mode with adjustable pressure and speed. This design minimizes shell cracking, cap popping, or material abrasion, ensuring intact structural integrity for eco-friendly, vegetarian, and halal/kosher-compliant capsules.
3. Intelligent Automation & Quality Control
Integrated with a PLC control system and touchscreen HMI, the machine enables one-click parameter setup (locking speed, clamping force, feeding rate) and real-time monitoring of production data (output, qualification rate, fault alerts). Built-in vision inspection technology automatically detects and rejects defective products (e.g., misaligned caps, incomplete locking, damaged shells), eliminating manual sorting and reducing material waste.
4. Seamless Line Integration
Designed with standardized interface dimensions, the machine can be seamlessly integrated with existing capsule production lines (including dipping machines, drying tunnels, and cutting machines) from both our brand and third-party manufacturers. It also supports custom line layout adjustments to adapt to different factory spaces.Capsule Shell Joining Machine – Product Introduction
FAQ
Q: What capsule sizes are compatible with the machine?
A: It supports standard capsule sizes 00# to 5#. Customization for special sizes is available upon request.
Q: Is the machine compliant with GMP standards?
A: Yes, all contact materials are food-grade stainless steel (304/316L), meeting GMP and FDA requirements.
Q: How to store the machine when not in use?
A: Turn off power and air supply, clean thoroughly, cover with a dustproof cloth, and store in a dry, cool environment.
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