This machine is our company's latest specialized polishing equipment designed to enhance the surface smoothness and finish of hollow capsules.
It is a patented product that allows online setting of precise input quantities, intelligent addition of polishing materials, rotation speed and duration of the polishing barrel, and capsule loading/unloading times. Through an intelligent pipeline conveyor system, it automatically connects the preceding and following processes, realizing a brand-new function of automated online polishing for hollow capsules.
Capsule Printer Parameter Information
|
Product Name |
Automatic Capsule polisher machine |
Model |
New |
|
Applied Product |
Empty Capsules |
Specification Model |
00#,0#,1#,2#,3#,4#,5# |
|
Drum speed |
0-50 per minute |
Compounding maximum yield |
2million-3million capsules/24hour |
|
Size |
1080x720x1700mm |
Weight |
180KG |
|
Power |
1.2KW |
Power supply |
220V 50HZ |
Full automation: Integrates with production lines for unattended operation, minimizing manual intervention.
High throughput: Processes 30,000–100,000 capsules/hour, matching high-speed filling lines.
Precision cleaning: Removes surface dust/residues via soft brushes + airflow, no shell damage.
Broad compatibility: Fits all capsule sizes (00–5) and types (gelatin, HPMC, pullulan).
GMP compliant: 304/316L stainless steel construction, easy to clean with no dead corners.
Easy operation: Touchscreen control with parameter memory; low maintenance.
Preparation Before Starting
1. Use the card clamp to connect the polishing barrel to ensure the barrel is in a stable state;
2. Connect the front and rear process conveyor pipelines and confirm that capsule conveyance is operating normally;
3. Check that the liquid polishing material atomizer (automatic lubricator) and solid polishing material feeder (high-precision powder feeder) are in good condition, and add an appropriate amount of polishing auxiliary material to the polishing auxiliary material storage tank;
4. Check and confirm that the weighing sensor controller is in normal condition and ensure that the hopper is empty and zeroed;
5. Reset the polishing barrel to its initial position.
FAQ
Q: What is the main purpose of a fully automatic capsule polisher?
A: Its primary function is to remove surface contaminants (e.g., residual powder, dust, or fine particles) from hard/soft capsules after filling. It uses gentle mechanical (soft brushes) and pneumatic (airflow) methods to clean capsules without damaging shells, improving product appearance, ensuring hygiene compliance, and preventing cross-contamination in downstream packaging.
Q: Which types/sizes of capsules can it handle?
A: It is compatible with most standard capsules:
Types: Hard gelatin capsules, HPMC capsules, pullulan capsules, and softgel capsules .
Sizes: All common sizes (00, 0, 1, 2, 3, 4, 5) via interchangeable size-specific guide rails and brush modules.
Limitations: Not suitable for extremely fragile or oversized (custom >000#) capsules unless customized.
Q: How does it differ from semi-automatic polishers?
A: Key distinctions lie in automation and efficiency: Fully automatic: Integrates with production lines (filling → polishing → inspection) for unattended operation; auto-feeds, polishes, and discharges capsules; handles 30,000–100,000 capsules/hour.
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