The Capsule Defect Inspection Machine is a critical quality control device in the automated production line of empty hard capsules. It uses advanced optical imaging and machine vision technology to perform high-speed, non-destructive inspections on each capsule, ensuring that only products meeting strict quality standards proceed to the next stage of production.
|
Product Name |
Capsule Defect Inspection Machine |
Model |
SY10-III |
|
Applied Product |
Empty Capsules,Powder filled capsules |
Specification Model |
00#,0#,1#,2#,3#,4#,5# |
|
Detectable defects |
sunken top,crack,not locked,bubbles,black spots,printing,etc |
CCD cameras |
6 total, 4 colored, 2 black&white |
|
Size |
1370(L)x670(W)x1368(H)mm |
Weight |
180KG |
|
Power |
0.8KW |
Power supply |
220V,50/60Hz |
|
Air compression |
6MM |
Ambient temperature |
20℃~35℃ |
|
Gas consumption |
<0.01515Ls |
Ambient humidity |
30%~80% |
Capsule Defect Inspection Machine Key Advantages
Unmatched Precision & Consistency: Equipped with high-resolution cameras and intelligent image analysis algorithms, the machine can detect even the smallest defects, such as pinholes, cracks, dents, discoloration, and dimensional deviations, with unparalleled accuracy, far exceeding the capabilities of manual inspection.
High-Speed & High-Volume Efficiency: Its continuous, automated operation enables inspection speeds of thousands of capsules per minute, significantly boosting production throughput while maintaining rigorous quality control, making it ideal for large-scale pharmaceutical and nutraceutical manufacturing.
Data-Driven Quality Assurance: The system records and analyzes inspection data in real time, providing valuable insights into production trends and defect rates. This data empowers manufacturers to identify and address root causes of quality issues, driving continuous process improvement.
Compliance & Traceability: Designed to meet stringent international pharmacopeial standards, the machine generates detailed inspection reports and audit trails, ensuring full compliance with regulatory requirements and providing complete traceability for every batch of capsules produced.
User-Friendly Operation: Featuring an intuitive touchscreen interface and automated calibration, the machine minimizes the need for specialized operator training, reducing labor costs and the risk of human error.
Role in Empty Capsule Production
In the hollow capsule production line, the Capsule Defect Inspection Machine is positioned immediately after the cutting and closing processes. Its primary role is to act as the final quality gatekeeper, separating defective capsules from the production flow before they are packaged and shipped. By ensuring the structural integrity, visual appearance, and dimensional accuracy of every empty capsule, this machine directly safeguards the quality, safety, and efficacy of the final pharmaceutical, dietary supplement, or cosmetic products that will be filled into these capsules. It is an indispensable component in maintaining brand reputation and regulatory compliance in the highly regulated healthcare industry
Frequently Asked Questions (FAQ)
Q: How would you solve it if there How would you solve it if there is a problem with the parameters?is a problem with the parameters?
A: We can perform remote debugging by connecting a network cable.
Q: What capsule sizes are compatible with the machine?
A: It supports standard capsule sizes 00# to 5#. Customization for special sizes is available upon request.
Q: Is the machine compliant with GMP standards?
A: Yes, all contact materials are food-grade stainless steel (304/316L), meeting GMP and FDA requirements.
Q: How to store the machine when not in use?
A: Turn off power and air supply, clean thoroughly, cover with a dustproof cloth, and store in a dry, cool environment.
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